Hi, firstly I must apologise for not answering your last question to me in October 2016. Unfortunately my health was not good at that time and I was unable to do much for a long time.....indeed this is the first time I have logged back into this forum.
In regards to your doublet question; I can’t answer to your Spencer Opal, but can in reference to Coober Pedy material. I have produced many hundreds of thousands of doublets for Asian wholesale companies over the years. For their purposes I slice solid Opals on my slicing machines to .7mm in thickness (doublets), and as thin as .15 for triplets...that’s 4 slices or 4 triplets to the millimetre of opal thickness (blades are .1mm thick, spaces .15mm).
The rough material is generally very good quality, healthy opal, ranging from crystal based reds and green orange to greyer or milkier based material with good colour. It is true that the milkier or whiter the base of the opal, the thinner it needs to be to get that darker kicky look, although the best, really dark flashy doublets come from the crystally based rough.
I cut a lot of really nice doublets for our own jewellery. My own material, I slice the opal much thicker; 1 mm for smaller stones and 1.2mm for larger. I slice black obsidian for the backing at 2mm for the smaller ones, and up to 2.5 for large ones. These finished doublets are a premium product with the opal content being around 30% of the finished stone.
I use ultra violet glue in my commercial setup which can be achieved without spending too much (I built the light set up myself)....the expensive part comes in the commercial fume cabinets that I do all my work in, due to the volume of stones I cut.
The obsidian I use is beautiful, and comes from Mexico. It is almost opaque sliced at 2 mm but when held up to a light source lets in a little bit of light, which is important as I don’t use any paint or blackening agent apart from the natural blackness of the obsidian.
The finished doublets have a nice cab, and look very natural when finished; indeed when bezel set (rubbed in setting), are impossible to pick from black or semi black solids.
In my opinion well cut doublets are the best value for money cut opal for both the jeweller and the end consumer...they are durable and extremely beautiful.
Because I choose my rough carefully, the crack rate of my doublets (over 30 years), remains less than 1%, which is in line with my solids. My doublets are water resistant and solvent proof, and absolutely safe with the ultrasonic.
You asked a question about comparative values against solids...should I cut it into a solid or a doublet. My answer would be make the most beautiful stone possible. When I buy rough for doublets, I am looking for healthy high quality material that could be cut into solids or doublets. Sometimes I buy a parcel of really bright healthy thinner material. This can be great also. This material I lap each piece by hand if it is thinner than 2mm and often leave the opal as thick as 1.5mm if it is really good crystal, so I can get a really nice cab, especially for ring stones.
To all of you out there, please don’t believe thinner is better! I don’t personally like thin flat really dark doublets. They look too much like triplets without a top, and are less natural in look, especially the commercially cut boulder (ironstone) backed Chinese finished doublets. I also don’t mind it if the finished doublet is on the lighter side, so long as the colour kicks nicely, which it should if the opal is half decent.
Just a footnote on the obsidian. It took me a while to source the right rough, but it is out there. It needs to be black obviously, and not too translucent when lapped to between 2 to 2.5mm. To test it lap a piece to 2mm, dry it and put it on a newspaper page (writing underneath). It should look black and opaque. Then hold it up to the edge of a lamp or hold it up to a direct light source. If you can just see through it, meaning the obsidian is not totally opaque....that is perfect. You can also use fully opaque black obsidian (at 2mm), if you prefer that look...my advice would be to experiment and see what works for you. I use both depending on the rough opal.
I hope this is helpful,
Mike